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Advanced Technocracy Inc.
Advanced Technocracy Inc.


Process Control Engineering

Providing you the best range of boiler heating batching process control system, gas flow classification, training system level control, training system flow control, training system temperature control and training system speed control with effective & timely delivery.

Boiler Heating Batching Process Control System

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Boiler Heating Batching Process Control System
  • Boiler Heating Batching Process Control System
  • Boiler Heating Batching Process Control System
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Product Details:
BrandAtico
Voltage12 V DC
ApplicationHydraulic and Industrial Process
Time range1-60 min
Surface treatmentGalvanized Steel
Power SourceElectricity

Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Boiler Heating Batching Process Control System.

Technical Description
This complete and comprehensively equipped laboratory test stand offers numerous possible experiments from the areas of process control. It contains a total of four different control loops with local digital, industrial controllers. In addition, it is also possible to realise two cascade control systems. A further controller is provided for cascade control. The controllers can be configured independently of each other as required and can be operated both individually and simultaneously. They all have serial interfaces. The experimental section is formed by a closed water circuit. Water is pumped from a supply tank through a pipe system by a 1.1 kW centrifugal pump. A pneumatically actuated control valve included in this circuit makes allows to change the flow rate and thus to control the circuit. The level can be controlled in two stainless steel tanks of differing capacity. For this purpose a bypass mounted on the tank feed is controlled by a further pneumatic valve. The two tanks can be connected together to change the characteristic of the control loop. An electronically adjustable 7.5 kW heater enables to heat the water as part of a temperature control system. During overheating, a siren and an alarm lamp will be activated. The system water in the circuit can be cooled by a heat exchanger. Fresh water from an external water supply is used as cooling liquid. The pressure control system uses external compressed air at one of the two tanks. The test stand is built using only industrial standard components to increase its relevance to practice. The support made of steel tubes is fitted with laboratory castors and can thus be easily moved around.
Software for the process visualisation and Profibus card are available as an accessory.



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  • Item Code: PCE-130
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Gas Flow Classification

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Gas Flow Classification
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Product Details:
BrandAtico
Dimensions1660x790x1930mm
Electricity Supply230V, 50Hz, 1 phase
Total Weight Of Apparatusapprox. 30kg,180kg (trainer),approx. 180kg (trainer),approx. 180kg (trainer) 30kg (fan)

Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Gas Flow Classification.

Technical Description

Zigzag sifters permit classification of solid compounds. The solid compound being separated is charged into the feed hopper. The compound is fed into the zigzag duct of the sifter at mid-height by way of a vibrating trough. An air stream flows upwards through the vertical duct. Depending on the geometry and density of the particles, they are carried along by the air or drop down due to gravity. At every bend in the duct the solid compound passes through the air stream and falls onto the opposite wall of the sifter. This corresponds to one sifting stage. Owing to the flow conditions, a vortex wake is formed between two bends of the zigzag duct. It ensures that the solid matter moves roughly perpendicular to the airflow. In this way, a transverse sift takes place at every bend. Sequencing of large numbers of such stages results in very fine separation. features a 20-stage zigzag duct. Transparent material provides optimum observation of the processes in the duct.
A fan generates the airflow. The airflow rate and the solid mass flow are adjustable. The fine material transported upwards with the air stream is separated by a cyclone. Pressure measurement points at the relevant positions in the trainer enable to determine the pressure loss.
Sand in different particle sizes is recommended for use as the feed material. For particle size analyses of the feed and of the coarse and fine material, a balance and a screening machine are recommended.

The well-structured instructional material sets out the fundamentals and provides a step-by-step guide through the experiments.



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  • Item Code: PCE-133
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Training System Level Control

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Training System Level Control
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Training System : Level Control, HSI


Technical Description
This compact teaching / training unit offers every opportunity to learn the fundamentals of process control through experimentation on a level control system. The experimentation set-up is mounted in a solid housing which also accommodates all the electronics. The transparent process tank is fed from the storage tank with the aid of a speed-controlled pump. The liquid level is measured using a pressure transducer. The transducer output signal is sent to the software controller. The controller's output signal influences the speed of the pump motor and therefore delivery flow rate. To investigate the influence of disturbance variables, an electromagnetic proportional valve in the tank outlet can be activated by the software. 

The powerful state-of-the-art software is an integral part of the training system, embodying the principle of hardware/software integration (HSI). It enables the experiments to be conducted and evaluated in a user-friendly manner. The software has network capability. The link between the training system and the PC is made via a USB port. 
The clearly structured instructional material sets out the technological fundamentals and provides a step-by-step guide through the experiments.


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  • Item Code: PCE-101
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Training System Flow Control

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Training System Flow Control
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Training System:Flow Control, HSI


Technical Description
This compact teaching / training unit offers every opportunity to learn the fundamentals of process control through experimentation on a flow control system. The experimentation set-up is mounted in a solid housing which accommodates all the electronics. A piping system with two flowmeters is supplied with flow by a speed-controlled pump from the transparent storage tank. The variable-area flowmeter offers the advantage that the flow can be observed directly at any time. The rate of flow is measured by a turbine wheel flow transducer. The transducer output signal is sent to the software controller. The output signal from the controller influences the setting of an electromagnetic proportional valve. To investigate the influence of disturbance variables, the pump speed can be altered by way of the software.


The powerful state-of-the-art software is an integral part of the training system, embodying the principle of hardware/software integration (HSI). It enables the experiments to be conducted and evaluated in a user-friendly manner. The software has network capability. The link between the unit and the PC is made via a USB port.

The clearly structured instructional material sets out the technological fundamentals and provides a step-by-step guide through the experiments.


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  • Item Code: PCE-102
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Training System Temperature Control

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Training System Temperature Control
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Training System : Temperature Control, HSI


Technical Description 
This compact teaching / training unit offers every opportunity to learn the fundamentals of process control through experimentation on a temperature control system. The experimentation set-up is mounted on a solid housing which accommodates all the electronics. A metal bar, which is thermally insulated with cladding, is heated or cooled at one end by a Peltier element. Three temperature transducers along the axis of the bar allow the variation in temperature along the length of the bar, and hence the associated thermal lags, to be obtained for differing operating conditions. A dial-gauge thermometer offers the advantage that the temperature can be read off directly at any time. The temperature is measured using a thermal resistor (PTC). The transducer output signal is sent to the software controller. The output signal from the controller influences the operating voltage of the Peltier element and hence the heating power. A fan that dissipates part of the heating energy can be activated by the software to investigate the influence of disturbance variables.

The powerful state-of-the-art software is an integral part of the training system, embodying the principle of hardware/software integration (HSI). It enables the experiments to be conducted and evaluated in a user-friendly manner. The software has network capability. The link between the practice system and the PC is made via a USB port. 

The clearly structured instructional material sets out the technological fundamentals and provides a step-by-step guide through the experiments. 

 



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  • Item Code: PCE-104
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Training System Speed Control

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Training System Speed Control
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Training System : Speed Control, HSI

Technical Description
This compact teaching / training unit offers every opportunity to learn the fundamentals of process control through experimentation on a speed control system. The experimentation set-up is mounted on a solid housing which accommodates all the electronics. A transparent protective cover permits safe observation of the experiments. A DC motor drives a shaft with a mass flywheel. The dial gauge allows the speed to be read off directly at any time. The speed is measured inductively using a speed transducer. The output signal from the transducer is sent to the software controller. The output signal from the controller influences the motor current. A generator acting as a mechanical resistance to shaft rotation can be activated by the software to study the influence of disturbance variables. 

The powerful state-of-the-art software is an integral part of the training system, embodying the principle of hardware/software integration (HSI). It enables the experiments to be conducted and evaluated in a user-friendly manner. The software has network capability.

The link between the practice system and the PC is made via a USB port. 

Clearly structured and comprehensive instructional material sets out the fundamentals and provides a step-by-step guide through the experiments. 

 



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  • Item Code: PCE-105
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Training System Position Control

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Training System Position Control
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Training System Position Control, HSI

Technical Description
This compact teaching / training unit offers every opportunity to learn the fundamentals of process control through experimentation on a linear position control system. The experimentation set-up is mounted on a solid housing which accommodates all the electronics. A transparent protective cover permits safe observation of the experiments. A carriage can be moved by a DC motor via a toothed belt. The linear positioning is measured by a rotary encoder and delivered as a voltage signal. The output signal from the transducer is sent to the software controller. The output signal from the controller influences the motor current. The motor is automatically shut down if the carriage reaches one of the two end positions. 

The powerful state-of-the-art software is an integral part of the training system, embodying the principle of hardware/software integration (HSI). It enables the experiments to be conducted and evaluated in a user-friendly manner. The software has network capability. The link between the training system and the PC is made via a USB port.

Clearly structured and comprehensive instructional material sets out the fundamentals and provides a step-by-step guide through the experiments. 

 



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  • Item Code: PCE-106
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Process Control Rig

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Process Control Rig
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Process Control Rig

Technical Description
The unit is used as an introduction to the subject of control technology. Temperature, flow rate and filling level control systems are used as examples to provide clear and practical fundamental information. The experimental system is controlled from the PC screen (not included in scope of supply). The supplied process control and illustration programs make it possible to carry out the experiment as well as record measurement reports and store measured data. Important process variables are shown digitally on the unit itself. All components of the unit are clearly mounted on a metal sheet. The storage and process tanks are transparent for better viewing of the process. The unit is designed as a experimental unit for tabletop use. It requires only an electrical power connection for operation. 

 



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  • Item Code: PCE-107
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Temperature Control Apparatus with Experimental Panels

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Temperature Control Apparatus with Experimental Panels
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Temperature Control Apparatus with Experimental Panels  

Technical Description
This instructional system is used to examine a simple temperature control unit. It consists of clearly arranged modular experimental panels which are suspended in a frame and connected with cables. A soldering iron equipped with a thermal element is used as the temperature control system. The temperature can be read on a digital display with a measuring transducer. The system includes a digital industrial controller which can be configured continuously as P, PD, PI and PID controller. It is possible to also use it as a two-point controller. The manipulated value can be indicated on a bar diagram. An electronic power control completes the system. The student has the opportunity to get familiar with the components of a control circuit, to interconnect them and vary their parameters. All components are of a sturdy design and therefore well suited for student experiments. 



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  • Item Code: PCE-108
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Trainer For Industrial Controllers

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Trainer For Industrial Controllers
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Trainer for Industrial Controllers

Technical Description
This trainer familiarises students with the operation and function of a state-of-the-art industrial process controller. The controller has freely accessible inputs and outputs. Defined input levels and step signals can be produced with a signal generator. A digital voltmeter is used to measure the input and output signals. A simple first order lag is simulated to allow the response and stability of a closed control loop to be investigated. All signals are accessible via lab jacks so a standard x/y plotter or line recorder can be used. It is also possible to control external system models with this controller. As well as manual configuration and parameter setting with keys, the controller can be configured (configuration software supplied) from a PC over an RS232 interface.
Clearly structured instructional material sets out the fundamentals and provides a step-by-step guide through the exercises. 



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  • Item Code: PCE-109
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Networking of Industrial Controllers

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Networking of Industrial Controllers
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Networking of Industrial Controllers

Technical Description
One of the aims of process automation is to monitor and control plant or plant components centrally from a computer. This task performed by a process control system. This trainer demonstrates the operation of a process control system based on a simple application. The trainer consists of two process controllers interconnected via a field bus interface (Profibus DP) and an interface card with a PC. On the PC, an OPC (OLE for Process Control) server makes the controller data available to other programs under Windows for further processing. 
Two potentiometers permit the simulation of input signals for the controllers. The controlled variable, manipulating variable and reference variable data are delivered as standard signals at lab jacks, enabling the controllers to be integrated into real processes at any time.
Clearly structured instructional material outlines the fundamentals and provides a step-by-step guide through the exercises.



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  • Item Code: PCE-110
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Trainer For Field Bus Applications

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Trainer For Field Bus Applications
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Trainer for Field Bus Applications.

Technical Description
Field bus technology plays a key role in modern-day process automation. The field bus permits networking of terminal devices such as controllers, sensors or actuators in the plant system (field level) with the higher-level control room (control level). A network of this kind can be quite extensive; line lengths of as much as 1000 metres and more are possible. 

 

This benchtop trainer is used to teach the initial basic steps in field bus technology based on the example of Profibus DP. Various terminal devices (slaves) are activated and read by a PC with a Profibus DP interface (master). The required hardware is largely pre-configured. Students are able to concentrate on the software programming of the field bus system. The following specific topics can be covered: System configurator with DMF (Device Master File), bus topology, communication protocols, tags, OPC (OLE forProcess Control) server, input and output of process data, and much more. 
The unit includes a digital process controller as well as analogue and digital input and output modules with a Profibus DP interface. 
Two potentiometers permit the simulation of input signals for the controllers. A digital voltmeter displays the output signals. Digital signals are generated by switches and displayed by LEDs. 

The controlled variable, manipulating variable and reference variable data are delivered as standard signals at lab jacks, enabling the controllers to be incorporated into real processes at any time.

Clearly structured instructional material outlines the fundamentals and provides a step-by-step guide through the exercises. 

 



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  • Item Code: PCE-111
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Trainer for Controller Tuning

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Trainer for Controller Tuning
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Trainer for Controller Tuning

Technical Description

This benchtop trainer deals with the interaction between controller and controlled system, the objective being for the closed control loop, comprising the controller and the controlled system, to exhibit the desired optimum response. The setting of controller parameters - a key practical aspect - can be practised safely and intensively using simulation software. Concepts such as open and closed loop control, stability, step response, disturbance and control response are clearly demonstrated.  This principle is in widespread application in product development in industry and is known as Hardware in Loop (HIL). All major types of controlled systems can be selected in the program. The system parameters can be set within broad limits so that - unlike actual controlled systems - extreme parameter situations can be investigated. The time response can be recorded and analysed using the software. The controller and the PC are connected by a data acquisition card with AD and DA converters.
The process controller that is used can be easily configured from the PC across an interface using the software provided.

Clearly structured instructional material outlines the fundamentals and provides a step-by-step guide through the exercises.

 



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  • Item Code: PCE-112
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Test Stand for Control Valves

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Test Stand for Control Valves
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Test Stand for Control Valves.

Technical Description
Control valves are an essential part of process and chemical engineering. The connection between controller and plant is realised with control valves as actuators. Control valves are usually used to regulate flows of gases or liquids. Optimum control loop design depends on a sound knowledge of control valve behaviour as well as a knowledge of the controlled system's response. 
This mobile test stand allows to investigate and study control valves of different types. For this purpose the valve is installed in a closed water circuit with a pressure pump and a supply tank. Flow rate and pressure drop across the valve are measured. The trigger signal is generated by potentiometers and indicated on a display. Electrically operated motor valves can be investigated as well as pneumatic control valves. A data acquisition system can be used to record and evaluate characteristics and step responses on a PC. 



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  • Item Code: PCE-113
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Calibration Bench

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Calibration Bench
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Calibration Bench

Technical Description
This calibration bench enables to study the function and transient response of industrial control circuit components as controllers, control valves, pressure sensors, measuring transducers, etc. (not supplied). It also contains precise sensors for standardized current signals and the corresponding pressure and current measuring units. A height adjustable water tank with level tube allows the precise setting of even very low pressures. A sturdy assembly tube is used for the proper attachment of test components. The entire unit is set up on a laboratory trolley with four castors. 



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  • Item Code: PCE-114
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Calibration Station

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Calibration Station
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Calibration Station

Technical Description
This calibration station is used to measure the transient response and to calibrate electrical and pneumatic actuators for control systems. It is also possible to check measurement chains. For this purpose the station is equipped with highly precise sensors and measurement methods. Specifically, these are a precise pressure sensor, a precise current sensor, a universal calibrator and two pressure transducers with digital displays. In addition, a two-channel chart recorder is included. The measuring objects available as accessories are fitted to a 450mm experimental measuring panel and are thus easy to interchange. 



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  • Item Code: PCE-115
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Level Control Demonstration Unit

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Level Control Demonstration Unit
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Level Control Demonstration Unit

Technical Description
This training system provides a comprehensive experimental introduction to the fundamentals of process control using an example of level control.

 

All components are clearly laid out on a vertical panel. The large-format process diagram provides an aid to understanding. A pump transfers water from a storage tank into the transparent process tank. The level is measured by an electronic pressure transducer installed at the base of the process tank. The controller used is a state-of-the-art digital industrial controller. The actuator in the control loop is an electromagnetic proportional valve. A ball valve in the outlet enables defined disturbance variables to be generated. The controlled variable X and the manipulating variable Y can be tapped as analogue signals at lab jacks. This enables external recording equipment, such as a plotter or an oscilloscope, to be connected.  
An instrumentation and control software with interface module (USB) is available as an accessory. This enables the key process variables to be represented, and control functions executed.
 

The well-structured instructional material outlines the technological fundamentals and provides a step-by-step guide through the experiments. 

 



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  • Item Code: PCE-116
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Pressure Control Demonstration Unit

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Pressure Control Demonstration Unit
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Pressure Control Demonstration Unit

Technical Description

This training system provides a comprehensive experimental introduction to the fundamentals of process control using an example of pressure control.

All components are clearly laid out on a vertical front panel. The large-format process diagram provides an aid to understanding. 
The controlled system is operated by compressed air, which must be provided by the laboratory. The use of two in-line pressure vessels permits a 2nd order control system to be constructed. Disturbances can be generated by alternate air tapping by way of a hand-operated valve. Both pressure vessels are fitted with manometers. An electronic pressure transducer measures the pressure. The controller used is a state-of-the-art digital industrial controller. The actuator in the control loop is an electro-pneumatic control valve. The controlled variable X and the manipulating variable Y can be tapped as analogue signals at lab jacks. This enables external recording equipment, such as a plotter or an oscilloscope, to be connected.  
An instrumentation and control software with interface module (USB) is available as an accessory. This enables the key process variables to be represented, and control functions executed.
 
The well-structured instructional material outlines the technological fundamentals and provides a step-by-step guide through the experiments.

 

 



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  • Item Code: PCE-118
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Level Control Trainer

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Level Control Trainer
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Level Control Trainer.

Technical Description
This teaching and training system provides a comprehensive experimental introduction to the fundamentals of process control using an example of level control. 
A pump transfers water from a storage tank to the transparent process tank. The liquid level is measured by an electronic pressure transducer installed at the base of the process tank. The controller used is a state-of-the-art digital industrial controller. The actuator in the control loop is a pneumatically operated control valve with an electro-pneumatic positioner. A ball valve in the outlet line enables defined disturbance variables to be generated. The controlled variable X and the manipulating variable Y are plotted directly on an integrated 2-channel line recorder. Alternatively, the variables can be tapped as analogue signals at lab jacks on the switch cabinet. This enables external recording equipment, such as an oscilloscope or a flatbed plotter, to be connected.  
A process control software  is optionally available. The software permits the construction of a complete networked system comprising multiple trainers from the series. The key process variables can also be represented, and control functions executed.
The well-structured instructional material outlines the technological fundamentals and provides a step-by-step guide through the experiments. 



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  • Item Code: PCE-121
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Pressure Control Trainer

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Pressure Control Trainer
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Pressure Control Trainer.

Technical Description
This teaching and training system provides a comprehensive experimental introduction to the fundamentals of process control using an example of pressure control. The air pressure control system is a 2nd order system. It comprises two in-line pressure vessels interconnected by a restrictor valve. An additional valve on the second tank makes air tapping possible and so can be used to simulate a disturbance variable. A pressure transducer mesaures the pressure in the second vessel. The controller used is a state-of-the-art digital industrial controller. The actuator in the loop is a pneumatically operated control valve with a standardised current signal input. 
The controlled variable X and the manipulating variable Y are plotted directly on an integrated 2-channel line recorder. Alternatively, the variables can be tapped as analogue signals at lab jacks on the switch cabinet. This enables external recording equipment, such as an oscilloscope or a flatbed plotter, to be connected.  
A process control software is optionally available. The software permits the construction of a complete networked system comprising multiple trainers from the series. The key process variables can also be represented, and control functions executed.
The well-structured instructional material outlines the technological fundamentals and provides a step-by-step guide through the experiments. 



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  • Item Code: PCE-123
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Temperature Control Trainer

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Temperature Control Trainer
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Temperature Control Trainer.

Technical Description

This teaching and training system provides a comprehensive experimental introduction to the fundamentals of process control using an example of temperature control. 


A circulating pump transfers water within a closed circuit. The flow of water can be regulated by a hand-operated valve. The loop also contains a screw-in heater, a heat exchanger with fan, and three integrated thermocouples for temperature measurement. Dead times can be represented by the use of different lengths of process delay. A thyristor power controller is used as the actuator. The controller used is a state-of-the-art digital industrial controller. It can be configured as a continuous or a switching device, and can activate the heater via the actuator and / or the fan. 
The controlled variable X and the manipulating variable Y are plotted directly on an integrated 2-channel line recorder. Alternatively, the variables can be tapped as analogue signals at lab jacks on the switch cabinet. This enables external recording equipment, such as an oscilloscope or a flatbed plotter, to be connected.  


A process control software is optionally available. The software permits the construction of a complete networked system comprising multiple trainers from the series. The key process variables can also be represented, and control functions executed.
The well-structured instructional material outlines the technological fundamentals and provides a step-by-step guide through the experiments.

 


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  • Item Code: PCE-124
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PH - Value Control Trainer

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PH - Value Control Trainer
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of pH-Value Control Trainer.

Technical Description
This teaching and training system provides a comprehensive experimental introduction to the fundamentals of process control using an example of continuous pH control. 
A caustic solution is added to fresh water by way of a metering pump. The pH-value of this solution is measured. The acid is then added to the solution as a neutralising reagent by way of a second metering pump. The chemical reaction occurs in a pipeline system. The pH-value is then remeasured. A state-of-the-art digital industrial controller controls the second metering pump with reference to this pH-value. The neutralised solution flows into the product tank. A third manual measurement of the pH-value in the product tank permits disposal of solution with a neutral pH-value. The pH-value of the input solution can be varied by manually adjusting the metering pump or by varying the quantity of fresh water. This enables disturbances to be simulated. The controlled variable X and the manipulating variable Y are plotted directly on an integrated 2-channel line recorder. Alternatively, the variables can be tapped as analogue signals at lab jacks on the switch cabinet. This enables external recording equipment, such as an oscilloscope or a flatbed plotter, to be connected.  
A process control software is optionally available. The software permits the construction of a complete networked system comprising multiple trainers from the series. The key process variables can also be represented, and control functions executed.
The well-structured instructional material outlines the technological fundamentals and provides a step-by-step guide through the experiments.


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  • Item Code: PCE-125
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Test Stand for Level Pressure Control

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Test Stand for Level Pressure Control
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Test Stand for Level / Pressure Control.

Technical Description 
This high quality test stand enables to perform complex experiments on a multivariable system often used in practice. In this particular case, a vacuum degassing model is used as an example of an interacting two-variable control system. Vacuum and level are the two variables to be controlled in a process tank. Pressure and level are interdependent variables. 
The system has a closed water circuit. The vacuum is generated by a waterjet pump with its own water circuit. Two pneumatic control valves control vacuum generation and discharge from the tank. The test stand contains high quality instrumentation. The controllers have a Profibus DP interface. This interface allows the test stand to be monitored by optional process control software . This software can also be used to record process variables and to tune controller parameters via PC. 



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  • Item Code: PCE-126
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Stirred Tank Test Stand

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Stirred Tank Test Stand
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Stirred Tank Test Stand.

Technical Description
This demanding test stand is used to perform experiments on a multivariable system often found in practice. In this particular example, the interacting variables temperature and level are to be controlled in a stirred tank. After the heated product leaves the stirred tank, heat is transferred to the feed by a heat exchanger. A pneumatic control valve controls the tank level via product discharge. The double-walled tank is electrically heated. The system has a closed water circuit. 
The test stand contains high quality instrumentation. The controllers have a Profibus DP interface which allows the test stand to be monitored with optional process control software . This software can also be used to record the process variables and to tune controller parameters via PC. 



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  • Item Code: PCE-127
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Multi-Process Control Trainer

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Multi-Process Control Trainer
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Multi-Process Control Trainer.

Technical Description
This control trainer is a comprehensive unit featuring only industrial components. It contains a transparent tank for liquid-level and pressure control, a corresponding pipe for flow control, and a two-circuit system with a plate heat exchanger for temperature control. Alternatively, a pneumatically operated control valve or a speed-controlled pump are used as actuator. The parameters of the digital controller can be adjusted over wide ranges so that a large number of different process conditions can be investigated. Electronic sensors measure the individual process values. A three-channel recorder with current inputs is included for recording the control behavior over time.
Software for the process visualization and Profibus card are available as an accessory. 



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  • Item Code: PCE-128
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Process Control Training Plant

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Process Control Training Plant
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Process Control Training Plant.

Technical Description
This training system for process control represents a fully functional process control system. It consists of four individual systems: process module, control console, fault simulator and service module. The actual process module contains the devices and loops for liquid-level, flow rate, temperature and pressure control with all necessary equipment, tanks and vessels, pipes and delay coils, various sensors and pneumatically actuated valves. The system is laid out in a way to represent a realistic part of a plant also found in heavy industry. The control console is equipped with four digital universal industrial controllers and four three-channel chart recorders. The controllers can configured independently as required and can be operated both individually and simultaneously. They all have serial interfaces permitting parameters to be set from a PC and facilitating interfacing with a process control system. The separate console for the fault simulation unit is used to study ten different typical system faults, e.g. sensor failure or cable break. These are activated using switches. Their effect on the system behavior of the system can then be investigated. The service module provides compressed air, hot and cold water for the process module. A process communication system facilitates the central control and monitoring of the system. 



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  • Item Code: PCE-132
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Hydrocyclone

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Hydrocyclone
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Hydrocyclone.

Technical Description
Hydrocyclones can be used to separate solids suspended in liquids. In  the suspension is prepared in a tank. A stirrer prevents premature settling of the solid particles. An eccentric screw pump delivers the suspension into the tangential inlet of the cyclone. In the cyclone a downward primary vortex is created. The downward taper causes the vortex to reverse. In the middle it moves as a secondary vortex back up towards the immersion tube, where the suspension emerges from the cyclone, having lost the coarse material in it. Inside the cyclone an air core is formed. The centrifugal forces cause the coarser solid particles in the primary vortex to be enriched. They are discharged with the bottom flow at the apex nozzle. It is mainly the fine material that is discharged from the top.
The outflow form of the bottom flow changes depending on the solid concentration of the introduced suspension. Where the solid concentration is high, strand discharge occurs. Where the solid concentration is low, the discharge is fan-shaped.
The flow rate in the inlet is adjusted by way of the pump speed and measured with a magneto-inductive flow meter. Sampling points are installed at the bottom and top flow points. The flow rates in them can be determined by means of a measuring cup and a stopwatch. To determine the solid concentration, a balance and a drying chamber are recommended. Using a suitable analysis device (such as a diffraction spectrometer), a separation function can be produced and the separation size determined. Quartz powder is recommended for use as the solid.



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  • Item Code: PCE-139
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Nutsche Vacuum Filter

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Nutsche Vacuum Filter.

Technical Description
Nutsche Filters are used for discontinuous cake filtration of suspensions with high solid concentrations. The suspension production unit produces a suspension of diatomite and water and delivers it from above into the Nutsche Filter. A filter bag is inserted in the Nutsche Filter. A growing filter cake accumulates in the filter bag made from the separated solid material. The vacuum in the bottom section of the Nutsche Filter draws filtrate through the filter cake and the filter bag. It is collected in the bottom section. After filtering, the filter cake obtained is washed with a washing liquid (water) and is dried by the applied vacuum before being removed.



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  • Item Code: PCE-144
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Nutsche Pressure Filter

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Nutsche Pressure Filter.

Technical Description
Nutsche Filters are used for discontinuous cake filtration of suspensions with high solid concentrations. The suspension production unit produces a suspension of diatomite and water and delivers it from above into the Nutsche Filter. In the bottom flange of the Nutsche Filter is a recessed sieve base with a filter cloth. A growing filter cake accumulates on the filter cloth made from the separated solid material. The applied pressure in the top section of the Nutsche Filter pushes the filtrate through the filter cake and the filter cloth. It is collected in the bottom section of the tank. After filtering, the filter cake obtained is washed with a washing liquid (water) and is then dried by an air stream. 



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  • Item Code: PCE-145
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Suspension Production Unit

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Suspension Production Unit.

Technical Description
Provides the experimental filtration units with a suspension of diatomite and water (recommended). It is prepared in the stirred tank. The stirrer ensures that the solid remains suspended and does not settle. An eccentric screw pump delivers the suspension to the connected experimental unit. The pump rotor is made of stainless steel. It runs inside an elastomer housing. A manometer indicates the delivery pressure. A pressure cut-out switch stops the pump if the pressure is too high. A temperature transducer protects the pump from running dry. The speed of the pump can be adjusted on a potentiometer. The stirred tank features a level indicator and three flow impeders. All necessary connecting elements are supplied to connect the supply unit to the relevant experimental filtration unit. 

 



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  • Item Code: PCE-146
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Stirring

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Stirring.

Technical Description
During stirring, the continuous phase is liquid. With , the production of solutions (solid dissolved in liquid), emulsions (mixture of non-inter-soluble liquids) and suspensions (insoluble solid in liquid) can be investigated.
Mixing takes place in a tank which is resistant to chemicals and heat-resistant. With the high-performance stirring machine even high-viscosity mixtures can be produced. The speed is adjustable. The torque is indicated on the unit’s digital display. This enables the power demand to be determined.
9 different, easily interchangeable stirrers are provided. With a plastic which is dispersed in the water it is possible to observe the characteristic flow fields of the different stirrer types. Flow impeders can be inserted in the tank to investigate their influence on the mixing process. To determine the mixing time and mix quality of solutions, a conductivity meter is available. The device can also be used to measure temperatures.
A removable tube coil serves as a heat transfer medium. It can be used for heating or cooling with water from the laboratory supply. A valve with precise adjustment is used to adjust the flow rate. This enables the influence of mixing processes on heat transfer to be investigated.
 
The well-structured instructional material sets out the fundamentals and provides a step-by-step guide through the experiments. 



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  • Item Code: PCE-148
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Rolling Agglomeration

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Rolling Agglomeration.

Technical Description

The terms agglomeration, granulation and pelletisation designate the process of particle size enlargement of solids. This trainer was developed in cooperation with theDepartment of Mechanical Engineering and Process Engineering at the Niederrhein University of Applied Sciences in Krefeld. A powder (fine material) is continuously fed onto an inclined, rotating dish granulator. A pump delivers granulating liquid to a two-component nozzle. The liquid is atomised over the powder by compressed air. Starting from a small number of moistened particles, a rolling motion produces growing numbers of balls (agglomerates). The fine material in the moved layer tends to remain close to the bottom. It is lifted higher than the forming agglomerates by the rotary motion of the dish. The ball-shaped agglomerates roll along the surface of the layer. When they have attained a certain size, they drop off the rim of the disc. The agglomerates are collected in a tank. Two further tanks are provided for the solid material (for which powdered limestone is recommended) and the granulating liquid (sugar powder diluted in water). The mass flow of solid feed material, the flow rate of the liquid, the speed and the angle of inclination of the disc are adjustable. The compressive strength of the resultant agglomerates can be measured using a laboratory device or with accessory unit . To determine these and other key properties of the agglomerates, a balance and drying chamber are also recommended.

 

The well-structured instructional material sets out the fundamentals and provides a step-by-step guide through the experiments.


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  • Item Code: PCE-149
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Fluidised Bed Formation

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Fluidised Bed Formation.

Technical Description
Bulk solids can be transformed from a packed bed into a fluidised bed when liquids or gases pass through them. The areas of application of fluidised beds include the drying of solids and a wide variety of chemical processes.
Features two transparent test tanks for fluidised bed formation in water and air. A diaphragm pump delivers water from a storage tank into the bottom of the left side test tank. The water flows upwards through a porous sintered-metal plate. On the sintered-metal plate is a bulk solid. If the velocity of the water is less than the so-called fluidisation velocity, the flow merely passes through the packed bed. At higher velocities the bed is loosened to such an extent that individual solid particles are suspended by the fluid. If the velocity is increased further, particles are carried out of the fluidised bed. A filter at the top of the test tank holds these particles back. The water flows back into the storage tank.
The right-side test tank is similar in construction to the left-side one. A stream of air generated by a compressor flows through it.
Manometers are mounted on both test tanks to measure the pressure loss. The flow rates are adjusted by way of valves, and can be read from flow meters. The test tanks are removable. This makes it easy to change the bulk solid filling.
Glass-shot beads in a range of particle sizes are provided as the bulk solid filling. 



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  • Item Code: PCE-152
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Pneumatic Transport

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Pneumatic Transport.

Technical Description

Pneumatic conveyors can be used to transport dispersed solids over great distances in pipelines.
The solid is transported out of a feed tank via a vibrating trough into an airflow. An interchangeable injector disperses the solid in the airflow. The airflow transports the solid upwards in the tube. The transport terminates in a collector tank.
Depending on the velocity and solid content of the airflow, different transport states may occur. At high velocities, the solid is dispersed evenly across the cross-section of the tube (dilute phase transport). If the velocity is reduced, strands and balls form on the wall of the tube which then slide down owing to their higher settling velocity. The strands and balls disintegrate again in the airflow and reform. Reducing the velocity to below the settling velocity of the individual particles ultimately results in plug transport. The different transport states can be observed through the transparent tube.
  
To identify the pressure loss and the flow velocity, measuring points are provided at all relevant positions. The velocity of the airflow is adjusted by a pressure regulator. The solid mass flow can be adjusted by way of the throw of the vibrating trough on a potentiometer. The compressed air can be provided from the laboratory supply or by the supply unit .

 
Peas or plastic granulate are recommended for use as the solid. The well-structured instructional material sets out the fundamentals and provides a step-by-step guide through the experiments.

  

 



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  • Item Code: PCE-153
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Ion Exchange Demonstration Unit

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Ion Exchange Demonstration Unit.

Technical Description 
Ion Exchange Demonstration Unit is a self-contained benchtop unit, which incorporates two vertical transparent tubes mounted on a panel. The tubes contain the respective cation and anion resins. A manifold arrangement allows the flow configuration to be changed. A rotameter, connecting hoses, a separate sump tank with suction pipe and pump for regenerant, test water or wash solutions complete the set-up. A conductivity meter connected to the outlet of the second ion exchange tube gives a continuous indication of the progress of demineralisation. The unit has been designed to demonstrate the use of ion-exchange resins for either continuous water softening or demineralisation. 



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  • Item Code: PCE-155
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Tubular Flow Reactor

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Tubular Flow Reactor.

Technical Description
The influence of the reaction temperature and contact time between two reactants in a chemical reaction on the resulting substance conversion can be investigated in this tubular flow reactor. The dimensions of the free-standing unit have been chosen in a way that the unit can be used in laboratories; still, the principles of industrial plants are still recognizable. Two liquid chemicals are continuously pumped through a coiled reaction tube where they react. The tube is placed in a water bath that can be heated, the reaction can take place at varying temperatures. The flow rate of the chemicals can be separately adjusted using two independent pumps. Varying the flow rate changes the time taken to pass through the tube and thus results in different periods of contact between the reactants. The product of the reaction is collected at the outlet and can be further analysed.



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  • Item Code: PCE-158
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Rising Film Evaporation

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BrandAtico

Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Rising Film Evaporation.

Technical Description
Evaporators are used in process engineering and food technology for increasing the concentration of solutions. Part of the solvent is removed by evaporation, which means that the solution retains a higher concentration of dissolved solids. Film evaporators are used in particular for temperature-sensitive solutions such as milk.

The CE 715 allows the operating behaviour of a rising film evaporator to be investigated. The untreated solution is fed from the feed tank below into the evaporator. The evaporator is a double pipe heat exchanger that is heated by steam. The steam pressure on the casing side is adjusted with a PID controller. A cyclone is installed after the evaporator to separate the evaporated solvent and the concentrated solution. The solvent vapour removed is condensed in a water-cooled condenser and collected in a tank. The concentrated solution can also be collected in a tank or fed back into the evaporator for the concentration to be increased further.

The two tanks, the cyclone and the condenser are made of glass for better observation. The system can also be operated under a vacuum to reduce the boiling point of the solvent. The evaporation pressure, heating steam pressure, relevant temperatures and flow rates are recorded to allow evaluation and monitoring of the process.
To clean the system while installed, a pump and cleaning nozzles are fitted in the condensate and concentrate tanks.

Common salt and water are the recommended cleaning materials. allows the operating behaviour of a rising film evaporator to be investigated. The untreated solution is fed from the feed tank below into the evaporator. The evaporator is a double pipe heat exchanger that is heated by steam. The steam pressure on the casing side is adjusted with a PID controller. A cyclone is installed after the evaporator to separate the evaporated solvent and the concentrated solution. The solvent vapour removed is condensed in a water-cooled condenser and collected in a tank. The concentrated solution can also be collected in a tank or fed back into the evaporator for the concentration to be increased further.
The two tanks, the cyclone and the condenser are made of glass for better observation. The system can also be operated under a vacuum to reduce the boiling point of the solvent. The evaporation pressure, heating steam pressure, relevant temperatures and flow rates are recorded to allow evaluation and monitoring of the process.
To clean the system while installed, a pump and cleaning nozzles are fitted in the condensate and concentrate tanks.
Common salt and water are the recommended cleaning materials.



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  • Item Code: PCE-161
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Continuous Rectification

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Continuous Rectification.

Technical Description

Distillation is used to separate liquid mixtures made up of individual liquids that are soluble in one another. Rectification refers to distillation in a countercurrent. Ethanol/water is recommended as the liquid mixture for the Distillation is used to separate liquid mixtures made up of individual liquids that are soluble in one another. Rectification refers to distillation in a countercurrent. Ethanol/water is recommended as the liquid mixture for the Distillation is used to separate liquid mixtures made up of individual liquids that are soluble in one another. Rectification refers to distillation in a countercurrent. Ethanol/water is recommended as the liquid mixture for the Continuous Rectification. It is fed into the column. It partially evaporates on its way to the bottom of the column where it is heated to boiling. The mixed vapour produced then moves upwards in the column. The mixed vapour contains a higher concentration of the component with the lower boiling point (ethanol). It leaves the top of the column and is condensed using a condenser and a phase separation tank. Part of this condensate is collected in a tank as product while the rest is fed back into the column. Here, on its way downwards, it undergoes further heating and material exchange with the rising mixed vapour. This exchange causes the vapour phase to become richer in ethanol and the liquid phase to become richer in water. The liquid phase moves to the bottom and can be collected in two tanks.

 
A heat exchanger allows the feed to be preheated by the bottom product carried away from the column. A sieve tray column and a packed column are available. The sieve tray column has three connections at different heights for the feed. The packed column is filled with Raschig rings. The reflux ratio is adjusted using actuating valves.

 

Relevant experimental parameters are recorded by sensors and displayed digitally and processed onto a PC. The software also allows adjustment of the evaporator and the reflux ratio using PID controllers.. It is fed into the column. It partially evaporates on its way to the bottom of the column where it is heated to boiling. The mixed vapour produced then moves upwards in the column. The mixed vapour contains a higher concentration of the component with the lower boiling point (ethanol). It leaves the top of the column and is condensed using a condenser and a phase separation tank. Part of this condensate is collected in a tank as product while the rest is fed back into the column. Here, on its way downwards, it undergoes further heating and material exchange with the rising mixed vapour. This exchange causes the vapour phase to become richer in ethanol and the liquid phase to become richer in water. The liquid phase moves to the bottom and can be collected in two tanks.

 
A heat exchanger allows the feed to be preheated by the bottom product carried away from the column. A sieve tray column and a packed column are available. The sieve tray column has three connections at different heights for the feed. The packed column is filled with Raschig rings. The reflux ratio is adjusted using actuating valves.

 

Relevant experimental parameters are recorded by sensors and displayed digitally and processed onto a PC. The software also allows adjustment of the evaporator and the reflux ratio using PID controllers.. It is fed into the column. It partially evaporates on its way to the bottom of the column where it is heated to boiling. The mixed vapour produced then moves upwards in the column. The mixed vapour contains a higher concentration of the component with the lower boiling point (ethanol). 

 

 

 

 

 



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  • Item Code: PCE-162
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Solid-Liquid Extraction

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Solid-Liquid Extraction
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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Solid-Liquid Extraction.

Technical Description

The Solid-Liquid Extraction allows a soluble component of a solid mixture to be extracted. In continuous three-stage mode, pure solvent (water) is delivered from a tank to the nozzle of the first extraction stage where it is distributed over the extraction material. The solvent seeps through the extraction material, takes up the soluble components and passes into the collecting segment. From here, the enriched solvent is delivered to the nozzle of the next stage. After passing through the last stage, the solvent charged with the extracted component is collected in the extract tank. The extraction material (potassium bicarbonate with special carrier material) is continuously fed into the cells of the rotating extractor by a feed mechanism. The extraction material and solvent move in countercurrent and the depleted extraction residue falls into a tank after one rotation of the extractor.
Valves can be used to switch to 1 or 2-stage continuous mode. Discontinuous mode is possible with the carousel stopped.
Three pumps are available for delivering the solvent, their speed can be individually adjusted for each stage. 
The solvent temperature at each level is adjusted by a PID controller and displayed. Each stage is equipped with conductivity sensors to monitor

the separation process. Relevant experimental parameters are recorded by sensors, displayed digitally and can be processed onto a PC.

 
The well-structured instructional material sets out the technological fundamentals and provides a step-by-step guide through the measurements and experiments.

 

 

 



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  • Item Code: PCE-168
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Reverse Osmosis

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Advanced Technocracy Inc. is Manufacturer, Exporter & Supplier of Reverse Osmosis.

Technical Description
This experimental unit has been developed in conjunction with the Institute for Thermal Process Engineering at the TU Hamburg-Harburg. A Sodium chloride (NaCl) solution is delivered from a tank to the membrane module using a pump. The pump generates the necessary osmotic pressure for separation. The semi-permeable membrane is permeable for water but not for the dissolved NaCl. This causes the solution to separate out into retentate (concentrated solution) and permeate (water). The retentate and permeate are fed back to the solution tank but can also be collected separately. In order to check the success of the separation, salt concentrations in the feed, retentate and permeate are recorded by measuring the respective conductivity values. A further tank containing distilled water is available for flushing the system at low pressures and high flow rates. To prevent the pump from running dry, both tanks are fitted with low water protection. 



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  • Item Code: PCE-169
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